Vegan Leather is a member of CrossRoads2: Sustainable Energy, which is financed by Interreg V Flanders-Netherlands, the cross-border cooperation programme with financial support from the European Regional Development Fund.
Petrochemicals
Oil refineries
Fossil fuel
SMARTBOX aims to make biorefineries more cost-competitive and environmentally sustainable by using the synergy between a catalytic fractionation technique and bio-enzymes that together can turn wood as biomass into renewable monomers for plastics, such as bio-aromatics. These added-value building blocks can be introduced into new bio-based products which offer a sustainable alternative to virgin oil-based plastics.
Together with our partners in public-private research of SMARTBOX, B4Plastics uses bio-aromatics as local biobased building blocks to design new specialty polymers. With these unique monomers, we aim to develop locally and renewably resourced products with new ecological features for a more sustainable plastics future and a greener world.
Raw material production
Manufacture
and use
Disposal
Raw Material
Monomer production
Polymer production
Plastic conversion
Production of plastic products
Use
Collection/ sorting and recycling
End of life
This project has received funding from the Bio-based Industries Joint Undertaking (JU) under the European Union’s Horizon 2020 research and innovation programme under grant agreement No 837890. The JU receives support from the European Union’s Horizon 2020 research and innovation programme and the Bio-based Industries Consortium.
var trlArray = {
1:"During TRL1, we have investigated which bio-aromatics can be derived from European wood. Bio-aromatics and their feasibility of architectural incorporation in new plastics are daily business at B4Plastics. To evaluate the innovation leap we can make, we first study the current state-of-the-art on the development of specialty (bio-)plastics, particularly from bio-aromatics in this case. Next, we look deeper into what industrial progress has been made so far in this field of interest. Finally, we explore the market opportunities that are available for these specialty bio-aromatics eco-plastics: \u201cWhat is needed to launch them?\u201d",
2:"TRL2 focuses on formulating a technology concept based on the unique polymer architecture competence at B4Plastics. Accessing the widest library of building blocks in the plastics industry, we DESIGN the optimal backbones for specific target applications. This is where the creative scientific minds at B4Plastics come together: to dynamically exchange - challenge - and intensify original ideas to create new bio-based specialty polymers with the newest advanced ecological features. \u201cPlastics on demand\u201d that possess unique selling points in their respective niche markets, balancing between cost, functionality, and ecology in a novel way to open up new business opportunities.",
3:"Experimental proof of concepts is the main focus of TRL3. First, B4Plastics analyses the purity of the monomers that were delivered by our partners in the value chain. We control if the bio-aromatics meet the polymer grade requirements of bio-based building blocks. Once they pass this initial control, we can start DEVELOPING our new eco-plastics. During preliminary trials, we test the feasibility of incorporating the bio-aromatics into different polymer backbones. We determine their challenges and benefits by carefully analyzing their characteristics. Finally, we proceed to TRL4 with those materials that have the greatest potential.",
4:"During TRL4, we aim to validate technology or design in the lab. At the brand-new labs at B4Plastics, our R&D team work daily on the DEVELOPMENT of new specialty plastics which incorporate bio-aromatics as biobased building blocks. They optimize the polymerization process to overcome challenges of the production process, improve the benefits of material characteristics, and additionally introduce environmental features to obtain unique B4Plastics eco-plastics. At this level, we aim to reach a sustainable and reproducible process that produces the material up to kilogram-scale.",
5:"TRL5 focuses on validating the technology at pilot scale. At B4Plastics, this means we move from the research lab to the pilot facilities and aim to scale-up the process to multi kg-scale in an industrial environment. Because this point is often a bottleneck in the route to market, B4Plastics makes it its mission to bridge lab to industry: teamwork and communication between the R&D scientists, the engineering experts and pilot operators stands for the fastest upscaling of novel eco-plastics in the industry. Upon successful piloting, we move on to TRL6.",
6:"The aim of TRL6 is to demonstrate the technology in an industrially relevant environment. At B4Plastics, at this level, we evaluate the feasibility of the production process at ton-scale. With an expert team of engineers, we incorporate the process in our own ton-scale plant at the B4Plastics site in Belgium. For this, we put trust in various external collaborations with strong partners, such as equipment builders and utility experts. Thanks to long-term relationships with our partners, we strive to meet the challenges of TRL6 by doing trials at external sites and having unique discussions within different teams of experts.",
7:"System prototype demonstration in operational environment
\nDuring TRL7, we aim to optimize the system prototype in an operational environment. At this level, we improve the production process in such a way that the desired eco-plastic becomes producible at ton-scale and that the eco-plastic that is obtained has the desired characteristics. This gives a material that can be validated and certified along the whole new value chain of the novel product that will be made with the new eco-plastic.
\n",
8:"For TRL8, we demonstrate that the system is complete and qualified. At this level, we strive to show that a successful production process is possible at ton-scale under production regimes and that the obtained eco-plastic is qualified to be distributed on the market for feedback and final tweaking. Regulatory aspects are also finalized at this stage: degradation profiles and certifications, life cycle assessment data, etc.",
9:"For the last level, TRL9, we prove that the actual system is viable and competitive in an operational environment. Here, we compare our production process and our product in a final stage with incumbent or competing products and sharpen our differentiating proposition: reaching the best balance of the market in cost, functionality, and ecology. Once we reach this level, we move on to launching the novel eco-plastic with often exclusive brand-owners. At this stage, we open a bottle of Belgian beer to celebrate that Europeans can access a new product of the New Plastics Economy!"};
var vcArray = {
1:"Within the SMARTBOX project, wood is used as biomass. As such, feedstock is used that is sourced from the agro-industry located in Europe instead of fossil fuels that have traveled thousands of kilometers across the world. Reductive catalytic fractionation (RCF) is then applied as an emerging technology to fractionate wood, to selectively obtain soluble high-value lignin products and sugar pulp. Once sugar pulp is obtained, this can be converted into the platform chemical hydroxymethylfurfural (HMF) via the hydrothermal carbonization (HTC) process which is performed industrially at one of our SMARTBOX partners.",
2:"For the production of the bio-aromatic building blocks in the SMARTBOX project, HMF is used as an intermediate. Rather than using conventional chemical processes, oxidative biocatalysis is performed under mild conditions to convert HMF to bio-aromatics. To design the optimal bio-enzymes used for this biocatalytic conversion, computational enzyme engineering is applied. In this way, not only the energy consumption of the process is reduced, but also the cost and carbon footprint.",
3:"Once the bio-aromatic building blocks are obtained, at B4Plastics, we design and develop novel specialty plastics by testing the possibilities for incorporation into various polymer backbones. Our target here is to perform a product search and explore the feasibility of introducing them in various business applications such as granulates and liquids, always focusing on the unique B4Plastics balance between cost, functionality, and ecology.",
4:"At this phase in the value chain, it is the goal of our team at B4Plastics to investigate the opportunities of the designed and developed eco-plastics for their introduction in an industrially relevant environment. More specifically, we explore extrusion and injection molding with the polymeric materials obtained in the SMARTBOX project.",
5:"Once the optimization of the production process in an operational environment is proven, new Biorix\u00ae or Compost3d\u00ae products can be made with the SMARTBOX materials. At B4Plastics, we foresee their introduction into the market in such a way that their newest ecological features are highlighted, being true to the vision of the company.",
6:"At B4Plastics, we DESIGN, DEVELOP and DISTRIBUTE novel eco-plastics. Therefore, we strive to also get to this phase of the value chain, where ideally successful products will have evolved from the new local renewable SMARTBOX materials. We look forward to seeing you use them: sipping your Biorix\u00ae; printing your Compost3d\u00ae...",
7:"SMARTBOX derived products will always categorize within our main circular platforms at B4Plastics, such as our FortePlastics and TriggerPlastics families, outcompeting classical plastics in ecology.",
8:"And so, while it might be that some well collected B4Plastics articles can enter the loop far away from any microplastics danger they might bring to nature - via conventional and well-controlled recycling - any B4Plastics articles that are littered and do find themselves in nature are also neutralized from the typical danger that conventional plastics can pose. Nature will use its own tools to convert it to biomass and biogas.
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\nAnd so, as if it were a fairytale, the New Plastics Economy lived happily ever after
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